RESEARCH ARTICLE


Evidence Based Development of a Novel Lateral Fibula Plate (VariAx Fibula) Using a Real CT Bone Data Based Optimization Process During Device Development



Arndt P Schulz*, 1, Nils Reimers2, Felix Wipf2, Michel Vallotton2, Serena Bonaretti3, Nina Kozic3, Mauricio Reyes3, Benjamin J Kienast4
1 University Hospital Lübeck, Germany
2 StrykerOsteosynthesis, Schönkirchen, Germany
3 Institute for Surgical Technology and Biomechanics, Bern, Switzerland
4 Trauma Center Hamburg, Germany


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© Schulz et al.; Licensee Bentham Open.

open-access license: This is an open access article licensed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/3.0/) which permits unrestricted, non-commercial use, distribution and reproduction in any medium, provided the work is properly cited.

* Address correspondence to this author at the University Lübeck, Department of Musculoskeletal Surgery, Ratzeburger Allee 160, D-23538 Lübeck, Germany; Tel: +49-451-5004730; E-mail: schulz@biomechatronics.de


Abstract

Development of novel implants in orthopaedic trauma surgery is based on limited datasets of cadaver trials or artificial bone models. A method has been developed whereby implants can be constructed in an evidence based method founded on a large anatomic database consisting of more than 2.000 datasets of bones extracted from CT scans. The aim of this study was the development and clinical application of an anatomically pre-contoured plate for the treatment of distal fibular fractures based on the anatomical database.

48 Caucasian and Asian bone models (left and right) from the database were used for the preliminary optimization process and validation of the fibula plate. The implant was constructed to fit bilaterally in a lateral position of the fibula. Then a biomechanical comparison of the designed implant to the current gold standard in the treatment of distal fibular fractures (locking 1/3 tubular plate) was conducted. Finally, a clinical surveillance study to evaluate the grade of implant fit achieved was performed. The results showed that with a virtual anatomic database it was possible to design a fibula plate with an optimized fit for a large proportion of the population. Biomechanical testing showed the novel fibula plate to be superior to 1/3 tubular plates in 4-point bending tests. The clinical application showed a very high degree of primary implant fit. Only in a small minority of cases further intra-operative implant bending was necessary. Therefore, the goal to develop an implant for the treatment of distal fibular fractures based on the evidence of a large anatomical database could be attained. Biomechanical testing showed good results regarding the stability and the clinical application confirmed the high grade of anatomical fit.

Keywords: Evidence based implant design, fibula fracture, locked plate, bone database, distal, biomechanical, anatomical.